USASTARFASHION

Personalised Caps, T-Shirts & Embroidery UK

Shop personalised caps

Create personalised caps and custom T-shirts with your own name, initials, text or suitable artwork. Choose embroidery or DTF printing from the options available on each product, then preview your design in Printlab before ordering.

I’m Ionel, the person behind USASTARFASHION. Our story began with vintage fashion and grew into custom embroidery and printing. Based in the UK, I create personalised pieces for everyday wear, thoughtful gifts, teams and businesses.

Explore our personalised baseball caps, custom snapback caps and personalised T-shirts. Choose a product to see its colours, sizes and personalisation options.

Personalised Snapback Caps2

Personalised Hoodies2

Personalised Bucket Hats2

Personalised Embroidered Beanies2

Customisable organic cotton baseball cap from USASTARFASHION

Personalised Baseball Caps6

Personalised Baby Clothing2

Personalised Aprons2

Custom Embroidered Patches2

PERSONALISED BASEBALL CAPS

See the Difference — Vibrant Colours, Stunning Detail

B825 organic cotton five-panel cap

Royal Blue

B825 organic cotton five-panel cap

Red

Build your Bundle

The choice is yours. With our bundle builder, you can select any combination from our range of products. The easiest way to keep everyone happy.

Vendor:USASTARFASHION

Personalised Organic Cotton Baseball Cap – Embroidery or DTF Print

£16.99
Color
Color: Black
Personalisation Type
Personalisation Type: Custom DTF Printing
Vendor:USASTARFASHION

Personalised Custom T-Shirt – DTF Print or Embroidery

£29.00
Custom Embroidery or DTF Print
Custom Embroidery or DTF Print: Embroidery
Color
Color: White
Size
Size: S
Vendor:USASTARFASHION

Rock Legends – 180 Halftone Designs | 300 DPI PNG Pack

£19.99
Vendor:USASTARFASHION

Skulls DTF Halftone Design Pack – A3, 300 DPI Artwork

£19.99
Vendor:Beechfield

Beechfield Patch Snapback Trucker Cap – Blank or Personalised

£8.55
Color
Color: Black
Size
Size: One Size
Personalisation Type
Personalisation Type: Blank
Vendor:Tee Jays

Tee Jays Power Polo Shirt – Blank or Personalised

£6.72
Color
Color: Dark Grey
Size
Size: XS
Personalisation Type
Personalisation Type: Blank

Build your selection

Choose 3 items from our personalised clothing and digital artwork. Select the options for each item below. For custom text or artwork on clothing, open the product and use Printlab before ordering.

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Discounts will be applied at checkout.

PERSONALISED HATS • YOUR COLOUR, YOUR STYLE • CUSTOM EMBROIDERY • MADE FOR YOU

DTF Artwork Packs

Explore digital artwork packs for DTF printing on T-shirts, hoodies and other garments. Check each product for the designs included, file details and download information.

Skulls DTF Design Pack – A3, 300 DPI
Rock Legends DTF Design Pack – 300 DPI – Ready to Print

PERSONALISED HEADWEAR

Your cap. Your signature.

Make an everyday favourite your own. Add a name, meaningful words or a suitable logo, then preview your design in Printlab.

Choose your colour and embroidery or DTF printing on the product page.

Personalise your cap

Vendor:USASTARFASHION

Personalised Organic Cotton Baseball Cap – Embroidery or DTF Print

From £16.99

My downloads

Your digital purchases are always available here.

USASTARFASHION PRINTLAB

See Printlab in action

Watch a cap design take shape in the studio. This 90-second captioned walkthrough shows logo creation, editing tools, previews and the steps to save or order.

Quick instructions
  1. Open Printlab on your chosen product. Sign in and review the terms when asked.
  2. Choose DTF or Embroidery and check the matching product options.
  3. Add artwork, create a logo or add text. Select a layer to change its size, position, colour or rotation.
  4. Use See the difference to compare your design with the original product.
  5. Save an editable project, download your work, or check your options and add to cart.

AI generation and embroidery digitising require a separate action. Review machine files and test-sew embroidery drafts before production. Product previews show illustrative placement.

Questions? Start here.

Instant answers about Printlab and your order. Choose a question or search below.

How do I personalise a product?

Open Printlab from a product page, sign in and review the service terms when asked. Choose your product options and DTF or Embroidery, then add your design. Check the preview before adding it to your cart.

What artwork can I upload?

Use PNG, JPG or WebP artwork, up to 15 MB per file. A transparent PNG works well for DTF. Upload only artwork you own or have permission to use. Read the artwork service terms.

Can I create an embroidery logo?

Yes. In Embroidery → Artwork, use the Logo Creator for editable text and bold shapes, or prepare a Simple AI Image brief. Complex images are rejected when added. Automatically digitised files are drafts that require production review and a test sew.

Where are the embroidery and DTF libraries?

DTF mode shows Google Drive artwork. Embroidery mode has a separate Embroidery Designs folder with original collection names and design categories. Choose for order adds a design; Download PES saves its original machine file.

Can I save my design and finish later?

Use Save project to download an editable copy to your device. Use Open in Printlab to load that project again. Keep a backup before closing the studio.

How do I check delivery or track my order?

Check the shipping information shown for your order and use Track my order. For a personalised production or delivery question, email support@usastarfashion.com with your order number. Shipping policy.

Can I return a personalised item or report a problem?

Personalised products have different return conditions. If anything is wrong with your order, contact support with your order number and a description of the problem. Read the refund policy and store terms for the applicable conditions.

How is my artwork and personal information used?

Read the store privacy policy and Printlab privacy notice for details about the service and your information. Contact support if you have a privacy question.

Need a personal answer? Contact us. These instant answers do not access your individual order.